Charge Gun EV Plug And Connector Breaking Capacity Tester IEC 62196-1

Description

Detail Information

Standard: IEC 62196-1 Test Purpose: Plug Life Test Sample: Charge Gun Speed: 0-0.8M/s Adjustable Voltage: 220V Test Station: 1 High Light:

EV Connector Breaking Capacity Tester

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EV Plug Breaking Capacity Tester

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IEC 62196-1 Operating Life Tester

Product Description

 IEC 62196-1 Charge gun / Electric Vehicle Plug And Connector Breaking Capacity Tester 

Product information:

The test equipment is used to verify whether electrical accessories such as electric vehicle charging interfaces, industrial plugs, socket-outlets and couplers can withstand the mechanical, electrical and thermal stresses that occurred during normal operation without excessive wear or other harmful effects.

The servo motor drives the mechanism to make the test samples repeat insertion and withdrawal actions. An external load can be used for the breaking capacity test. The power on / off time, test speed, stroke, and angle can all be preset on the touch screen.

 

Applied standard & clauses:

IEC62196-1: 2014 “Plug, socket-outlets, vehicle connectors and vehicle inlets–Conductive charging of electric vehicle-Part1: General requirements” clause 22 and clause 23

IEC60309-1: 2012 “Plug, socket-outlets and couplers for industrial purposes–Part1: General requirements” clause 20 and clause 21

 

22.2 The test position shall be horizontal or, if not possible, as in normal use.

The plug or vehicle connector is inserted into and withdrawn from the socket-outlet or vehicle

inlet at a rate of 7.5 strokes per minute, or at the rate recommended by the manufacturer,

whichever is less. The speed of insertion and separation of the plug or vehicle connector shall

be (0,8 ± 0,1) m/s.

 

The speed of insertion may differ according to manufacturer’s recommendation.

The measurement of speed is made by recording the interval of time between insertion or

separation of the main contacts and the insertion or separation of the protective earthing

contact, relative to the distance.

 

Electrical contacts shall be maintained for no more than 4 s and no less than 2 s.

The movement(s) of a plug or vehicle connector during insertion into the mating accessory

may be more complex than a single linear movement. At the manufacturer’s option, the test

may be made with the insertion and withdrawal made manually or by machine. The movement

may be limited to provide adequate separation of the mating contacts.

 

Technical parameters:

 

Test Station	Single, can be customized
Electrical Control Method	PLC intelligent integrated control, with color humanized touch screen
Drive Mode	Servo motor drive
Sample Clamping Method	Mechanical clamping, the position of clamping point can be adjustable along the 3-axis fixture
Linear Stroke	0-100mm, can be preset (the spacing between test plug and test socket≥ 50mm)
Conduction Time	0-99.9s, can be preset (electrical contact should be maintained no more than 4s, no less than 2s)
Speed of Insertion and Separation	0-0.85m/s can be preset,default(0.8±0.1)m/s
Test Cycles	0~999999 cycles, can be preset (A stroke is am insertion or a withdrawal of a plug or vehicle connector with its mating accessory. A cycle is composed of two strokes, one for insertion and one for withdrawal.)
Test Frequency	0-10 cycles/min,can be preset(3.75cycles/min=7.5 stoke/min)
Load Power	External, providing standard required voltage, current and power factor, should be prepared by user
Optional Load Cabinet	Note: only with AC load cabinet, 0-70A, voltage 0-300V
Test Contents	Appliance coupler/charging interface breaking capacity test Appliance coupler / charging interface normal operating life test
Detection Function	An open circuit alarm can be realized during testing under load, and the cycles can be recorded real in time.
Safety Protection	Ground protection, short circuit protection
Equipment Dimensions & Weight	W1000*D750*H1200mm, the whole machine is about 150Kg
Power Supply	Single phase AC220V±10%, 50/60Hz, 10A